Carbon dioxide. Orange peels. Chicken feathers. Olive oil. Potato peels. E. coli bacteria. It is as if chemists have gone Dumpster diving in their hunt to make biodegradable, sustainable and renewable plastics. Most bioplastics are made from plants like corn, soy, sugar cane and switch grass, but scientists have recently turned to trash in an effort to make so-called green polymers, essentially plastics from garbage.
Geoff Coates, a chemist at Cornell, one of the leaders in the creation of green polymers, pointed to a golden brown square of plastic in a drying chamber. “It kind of looks like focaccia baking, doesn’t it?” Coates said. “That’s almost 50 percent carbon dioxide by weight.”
Coates’ laboratories occupy almost the entire fifth floor of the Spencer T. Olin Laboratory at Cornell, and have a view not only of Cayuga Lake and the hills surrounding Cornell, but of a coal power plant that has served as a kind of inspiration. It was here that Coates discovered the catalyst needed to turn CO2 into a polymer.
With Scott Allen, a former graduate student, Coates has started a company called Novomer, which has partnered with several companies, including Kodak, on joint projects. Novomer has received money from the Department of Energy, New York state and the National Science Foundation. Coates imagines CO2 being diverted from factory emissions into an adjacent facility and turned into plastic.
The search for biocomposite materials dates from 1913, when a French and a British scientist filed for patents on soy-based plastic. “There was intense competition between agricultural and petrochemical industries to win the market on polymers,” said Bernard Tao, professor of agricultural and biological engineering at Purdue.
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